What's behind the roiling of machinery?
Riveting equipment is used to connect two pieces of material by using a metal fastener. They come in a range of styles, from manually operated riveting guns up to multi-head automation tools. Get more information about Eyeleting machine
There are three major types of riveting equipment which include non-impact riveting (also known as orbital riveting), along with impact and non-impact riveting. Each type has its own array of advantages and constrictions that can be adapted to the assembly process to be carried out.
Machines
A riveting machine is a device which uses a tool to force a fastener against an object, allowing two metal pieces to join. These machines can be employed in many different industries and are available in several different models.
Riveting equipment can be classified into two categories: orbital and impact forming. Both are able to provide different degrees of automation performance and handling capabilities.
In contrast to orbital forming, which is a form of impact riveting is a process that involves spinning tools often referred to a peen. The tool is used to spread over the entire head of the forming tool to create solid joints. This results in a longer lasting and stronger product.
A different type of riveting machine is the hot-upset riveting technique, which is frequently used with materials that require greater power than orbital forging. This method makes use of the heat to create the rivet or post, which causes it to become hard enough to resist breakage. The process can be automated and used for a variety of different industries.
Materials
Riveting can be a simple and cost-effective method of joining two or more pieces of metal. It can be done on aluminum, steel or copper, brass and other ductile components.
The material used for the rivets employed in the machine will depend in the quality and corrosion resistance that is required to meet the requirements of the project. For example, if the two parts are made of stainless steel that is, stainless steel rivets will be preferred over aluminum rivets.
Another factor to consider is the materials used in riveting tools and equipment. They could be made of mechanical or manual.
In a typical impact riveting process using a motor, a flywheel or pneumatic force pushes onto the driver into rivet that is solid and through a hole that is drilled into two or more parts that are to be permanently joined together.
When the hole is filled then the shank on the rivet expands, and it is frozen by a rollset. This is the second head that binds the pieces together.
Safety
When using a machine for riveting it is crucial to adhere to safety precautions. This will ensure the process can be done safely and effectively, leading to less cost and more productivity.
In addition to wearing safety glasses, workers must also ensure that they don't fall into the machine. This could cause severe injury.
Riveting machines are typically fitted with safety equipment, such as Lexan guards, light curtains and dual palm buttons. These safeguard fingers from being injured during the process of riveting.
Impact riveting is an efficient, inexpensive, and reliable way to join two metal pieces. It's also a efficient technique since rivets are able to be put in place as fast as 0.5 seconds.
Maintenance
The proper maintenance of equipment for riveting plays a significant role in the efficiency of a manufacturing system. As manufacturing moves to computer-controlled, integrated systems the interdependence among the components grows, and equipment malfunctions could affect the entire process.
Poor maintenance of industrial equipment can be an important factor in inadequate product quality and low productivity. To avoid this issue it is essential that effective maintenance techniques are designed and implemented.
A Expert maintenance System that works with Riveters (EMSR) was designed and designed to assist new technicians with the diagnosis and repairs of nine Boeing modified Gemcor 400/200A CNC riveters. EMSR is built on the knowledge and experience of Boeing's best service technicians who work on maintaining the riveter.
EMSR offers a list of the possible ways every component of the riveter system might fail and then identifies testing procedures that confirm or eliminate each of these failures. The system will then suggest an action plan for corrective actions to correct the issue.